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How to solve the foam generated in the gearbox?

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Jan. 18, 2021

Equipment

 

1. The amount of oil in the oil tank is small, so the part exposed to the air is large, which makes it easy to introduce air during the stirring process.

 

 

2. There are problems in the design of the lubrication pipeline; such as the return pipeline has many bends, the pipeline is small, the return pipeline is far from the oil surface, and the oil return speed is fast.

 

Oil products

 

1. All gear oils contain a high concentration of anti-foaming agent, the anti-foaming agent is not well dispersed, storage stability is poor, and the oil tank is filled with water.

 

 

2. The oil product has a long service life, which causes the anti-foaming agent in the oil to be consumed or filtered out by multi-stage filter materials.

 

 

3. The oil product is contaminated by external impurities, and the impurities and the additives in the oil product undergo a complex chemical reaction, causing the additives to be consumed.

 

 

3. Additives such as anti-wear agents and extreme pressure agents added to gear oils are all polar substances; their surface tension is relatively large, which will stabilize the bubbles and make the oil difficult to defoam.

 

Solution measures after gearbox foam

 

 

1. Add gear grease of the same type and brand to appropriately increase the oil level of the gear oil tank to reduce air entry.

 

 

2. Strengthen the removal of water and polluting impurities in gear oil, and timely replace the gear box filter element; or use an oil filter trolley to filter the oil cyclically.

 

Baoxing Motor Gear Grease is a grease-like semi-solid. It is used for the friction part of the machine, mainly for lubrication and anti-wear and noise reduction. It is also used on metal surfaces to fill gaps and prevent rust.

 

 

It is suitable for lubrication, noise reduction, anti-wear and other functions of gearboxes with high, medium, low speed and high load.


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